Design your workstation
How to design an ergonomic cart? Tips and pre-configured cart layouts.
In industrial and technical environments, work is not always stationary, and work equipment needs to be moved between workspaces. Carts that are light to move are making this easier, while simultaneously improving ergonomics and productivity at work.
In this article, we will show you some popular, pre-configured cart layouts, tell you about the importance of ergonomics, and go through the questions that will help you design a cart that fits your needs precisely.
In this article, we will show you some popular, pre-configured cart layouts, tell you about the importance of ergonomics, and go through the questions that will help you design a cart that fits your needs precisely.
One cart – endless possibilities
Treston's selection has about twenty different basic cart models. The modular carts come with a range of accessories and can easily be customized for different jobs and working environments. In addition, with our new cart configurator, you can design a cart yourself to suit your own specific requirements.
With the cart configurator, you can design our most adaptable cart, Treston Multi Cart, your way. This one cart model enables endless different configuration possibilities. You’ll receive the design directly in your email and in the same application, you can also design your entire workstation, if you wish.
Get started with the most popular cart layouts
You can design multiple different versions of the Treston Multi Cart. To make it easier for you, we have collected the most popular versions of the cart in this article. This way you’ll get to begin your own design directly based on the popular pre-configurations.
Note: If you can't find a cart that you are looking for, take a look at the cart selection or contact our sales team. We can also customize carts and other workstation solutions.
TRESTON STACKING BIN CART
TRESTON MULTI CART WITH PERFORATED TOOL CABINET
TRESTON MULTI CART WITH ADJUSTABLE SHELVES
TRESTON MULTI CART WITH SHELVES
Manual handling of loads is generally considered to be an occupational risk factor for lower back and shoulder complaints
Why is ergonomics important when designing a cart?
Manual handling of loads is generally considered to be an occupational risk factor for lower back and shoulder complaints, and it is in fact the most common cause of occupational fatigue, lower back pain and lower back injuries.
Pushing and pulling are the two physical tasks most commonly related to working on and operating carts. The most common risk factors related to pushing and pulling tasks, which could hinder ergonomics, are forceful pushing/pulling, cart design that does not promote neutral body postures, wrong direction of exerted forces (e.g. pulling when you should be pushing), one-handed pushing or pulling, loads that are too heavy, and wrong handle height.
Read more about cart ergonomics: Mobile ergonomics with Treston carts
Consider these questions before you start
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What is the purpose of the cart?
Are you looking for a trolley for a specific purpose or a multi cart that is suitable for many tasks? -
What kinds of objects are being handled in the cart?
The weight and size of the objects transported in the cart are essential factors when determining the capacity and the size of the shelves and the working surfaces. Tiltable shelves improve the accessibility of objects and facilitate their handling. -
How are the objects being handled?
If you handle unsorted and loose items, it is good to choose shelves with edges or a mat so that the items stay in place. Another option is to use a cart with side walls that are at least partially closed. -
In what kind of work environment is the cart being used?
Do you have to move through doors and over thresholds? How wide are the walkways in the space? -
What kinds of wheels does the cart require?
A high-quality wheel is a suitable size in relation to the working environment and purpose of the cart. -
What about the handles?
If the cart is going to be transported a lot, it is good to have at least one handle. -
Is the cart ergonomic?
Are there several people working at this workstation? Are there different tasks carried out that require different working postures? Make sure that the height of the cart's handles, work surfaces, and accessories can be easily adjusted to each worker and task.
How EHS Managers Can Get Workers to Care About Ergonomics
For EHS (Environmental, Health, and Safety) and facilities managers, reducing workplace injuries is a constant challenge. You know that ergonomics can play a crucial role in preventing injuries like musculoskeletal disorders (MSDs), chronic pain, and fatigue, but getting workers to care about changing their habits is another story. Despite the clear benefits, workers often prioritize getting the job done quickly, even if it means working in ways that put them at risk. This leads to preventable injuries, increased absenteeism, and higher healthcare costs—all problems you’re working to avoid.
From the worker’s perspective, they may not prioritize ergonomics because they haven’t experienced an injury—yet. They’ve likely been doing the job the same way for years, and change can feel unnecessary or even frustrating. After all, they just want to get the job done and move on with their day. However, what’s often overlooked is that poor ergonomics can lead to long-term issues that affect not just their ability to work but also their quality of life outside of work. This disconnect leaves managers stuck in a cycle of reacting to injuries instead of preventing them. The good news is that with the right approach—such as regular ergonomic assessments, the right tools, and ongoing support—you can create a win-win: safer work environments for employees and fewer injuries for the company.
From the worker’s perspective, they may not prioritize ergonomics because they haven’t experienced an injury—yet. They’ve likely been doing the job the same way for years, and change can feel unnecessary or even frustrating. After all, they just want to get the job done and move on with their day. However, what’s often overlooked is that poor ergonomics can lead to long-term issues that affect not just their ability to work but also their quality of life outside of work. This disconnect leaves managers stuck in a cycle of reacting to injuries instead of preventing them. The good news is that with the right approach—such as regular ergonomic assessments, the right tools, and ongoing support—you can create a win-win: safer work environments for employees and fewer injuries for the company.
Choosing the best customizable electric workbench for industrial use
Selecting the right workbench for your industrial workspace is a crucial decision that impacts both ergonomics and productivity. With a wide range of workbenches available, from light-duty to heavy-duty models, it’s important to consider factors like load capacity, accessory options, and overall flexibility.
Treston offers a variety of hyper-adaptable, ESD-safe and durable workbenches designed to meet the demands of diverse industries, from electronics assembly to heavy manufacturing.
In this post, we compare our four electrically height-adjustable top models—TED, QuatreX, and Concept—so you can find the perfect solution for your specific industrial needs. Our comparison focuses on two key elements: load capacity and the range of accessories available.
Treston offers a variety of hyper-adaptable, ESD-safe and durable workbenches designed to meet the demands of diverse industries, from electronics assembly to heavy manufacturing.
In this post, we compare our four electrically height-adjustable top models—TED, QuatreX, and Concept—so you can find the perfect solution for your specific industrial needs. Our comparison focuses on two key elements: load capacity and the range of accessories available.
Mastering Industrial Ergonomics: A Q&A with Mariah Holback and Jonna Patama
In this Q&A session, we delve into the world of industrial ergonomics with Mariah Holback, our ergonomics specialist, and Jonna Patama, our Ergonomist and Product Group Manager from our factory in Finland. They discuss the importance of ergonomic workstation design and how AI tools like Treston ErgoID™ can revolutionize ergonomic assessments.
See what our customers say
With the workshop workbenches, the work ergonomics of the employees has clearly improved
Tapio Roiha, CEO, Cycli
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Thanks to adaptable solutions the throughput time at goods receipt reduced from three weeks to two days.
Thomas Janker, Head of Purchasing, Sport Conrad
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With Treston’s solutions, we now have the ability to swiftly convert benches from one task to another
Catarina Nascimento, Special Projects Manager
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The configurator is very user-friendly, allowing us to quickly design workstations that meet our requirements.
Tristan Bonnier, Production Manager at Deltacab
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“The new furniture has significantly improved ergonomics, occupational health and job satisfaction.”
Hannu Pesonen, Development Manager, Jotwire
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The work tables and add-on modules impress with their durability and reliability even under heavy load.
Johann Eberlein, Managing Director of Eberlein & Kunz
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The collaboration with Treston was seamless, relaxed, and professional as we developed the cobot cart together
Juha Mainio, ABB Robotics
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